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Warn Zeon 10s install

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  • Warn Zeon 10s install

    Any vids of doing a Zeon install in an already mounted AEV bumper?

  • #2
    Warn Zeon 10s install

    I don't have any video, but I took a few pics when I installed my 9.5cti in my already installed AEV tubeless front. Basically, plan on a removal and reinstall of the bumper. I didn't have to take the frame brackets off, but everything else had to come off to put the winch plate and winch on, then I could reinstall the bumper.









    Last edited by jwilson2598; 11-30-2014, 09:15 PM.
    Jeff

    2013 Sahara
    AEV 2.5 XT lift, front/rear bumpers, hood, argent Pintlers, 315/70/17 Duratracs

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    • #3
      Originally posted by jwilson2598 View Post
      I don't have any video, but I took a few pics when I installed my 9.5cti in my already installed AEV tubeless front. Basically, plan on a removal and reinstall of the bumper. I didn't have to take the frame brackets off, but everything else had to come off to put the winch plate and winch on, then I could reinstall the bumper.









      Cool thanks. Did you have to do any trimming or mods to make it fit?

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      • #4
        Other than the plastic bumper filler, no trimming or cutting.
        Jeff

        2013 Sahara
        AEV 2.5 XT lift, front/rear bumpers, hood, argent Pintlers, 315/70/17 Duratracs

        Comment


        • #5
          Originally posted by Leonidas View Post
          Any vids of doing a Zeon install in an already mounted AEV bumper?
          You have to completely remove the factory vacuum pump bracket from the frame. The plastic trim piece also has to be trimmed different when using a Zeon. Other than that it's the same as installing the 9.5 CTI.

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          • #6
            Warn

            Well I added an M.O.R.E. bracket (for the ARB Compressor) but I used it to hold my Warn Platinum control head that I relocated under the hood. Perfect fit, steady platform for it.

            I'll clean up my wiring when it's a little warmer, but I think I am finally out of room under the hood!
            Attached Files

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            • #7
              Aev

              Pic overall
              Attached Files

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              • #8
                Originally posted by Leonidas View Post
                Pic overall
                Do you have a picture of the bumper with winch?

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                • #9
                  Here is my Zeon 10 S Platinum. Fits great. I really like that you can engage and disengage the clutch right from the wireless remote. Click image for larger version

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                  Sent from my iPhone using Tapatalk
                  2015 AEV JK350 Rubicon Billet unlimited 4.5 37's

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                  • #10
                    aev

                    quick crappy pic in my dark garage this morning, but mine is enclosed in the AEV bumper.
                    Attached Files

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                    • #11
                      Originally posted by 1badazzjk350 View Post
                      Here is my Zeon 10 S Platinum. Fits great. I really like that you can engage and disengage the clutch right from the wireless remote. [ATTACH]13303[/ATTACH][ATTACH]13304[/ATTACH][ATTACH]13305[/ATTACH][ATTACH]13306[/ATTACH]


                      Sent from my iPhone using Tapatalk


                      Is the remote clutch wiring (the 4 flat plug) rubbing on your grill? Im haven't installed my new bumper and winch (awaiting a little body work from a fender bender) and I'm worried now that that wiring (which isn't on the normal zeon obviously) will eventually fail if it is constantly rubbing.
                      2014 JKUR - AEV 3.5" - 37" KO2
                      2015 Ram Power Wagon - 37" KO2

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                      • #12
                        wires

                        No, the wiring is fine, but the winch fit is super tight. That was part of the reason I moved the control pack, but the body of the winch is still mm away from the grill.

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                        • #13
                          Originally posted by Leonidas View Post
                          quick crappy pic in my dark garage this morning, but mine is enclosed in the AEV bumper.
                          That looks so frigging clean! Love it.

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                          • #14
                            Originally posted by 1badazzjk350 View Post
                            Here is my Zeon 10 S Platinum. Fits great. I really like that you can engage and disengage the clutch right from the wireless remote. [ATTACH]13303[/ATTACH][ATTACH]13304[/ATTACH][ATTACH]13305[/ATTACH][ATTACH]13306[/ATTACH]


                            Sent from my iPhone using Tapatalk
                            Did you have to do any major mods for this winch to fit?
                            2014 JKU

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                            • #15
                              No nothing. It fit right in the bumper. It is right up against the grill, but no mods to get it in there.


                              Sent from my iPhone using Tapatalk
                              2015 AEV JK350 Rubicon Billet unlimited 4.5 37's

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